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흡착에 의한 시설

PAINT BOOTH,DIPPING TANK,BAKING OVEN-> FILTER-> 흡착탑 700 CMM

배출가스량 산정

  (1) 배출시설 규격

        1) PAINT BOOTH : W2,800 x L4,000 x H2,500 x 2SET

        2) DIPPING TANK : W600 x L8,000 x H1,850 x 2SET (1대씩 교대사용)
               OPEN AREA : W800 x H2,200 x 2SET (입,출구)

        3) BAKING OVEN : W3,600 x L25,000 x H2,550 x 1SET
                 VENT 규격 : 300 x 300 x 1SET
                 입,출구 HOOD 규격 : W600 x L3,600

    (2) 배출가스량      

        1) PAINT BOOTH
           ㅇ. 규격 : W2,800 x L4,000 x H2,500 x 2SET
           ㅇ. 풍량
                     Q  = 75 cfm/sq ft of BOOTH CROSS SECTION AREA
                         = 75 x 4.0 x 2.5 x 0.3048
                         = 228.6M3/MIN x 2SET
                         = 457.2M3/MIN
                        ≒ 460 M3/MIN

        2) DIPPING TANK
           ㅇ. OPEN AREA : W800 x H2,200 x 2SET (입,출구)
           ㅇ. 제어유속 : 0.5 M/SEC
           ㅇ. 풍 량 - Q = 0.8 x 2.2 x 0.5 x 60
                              = 52.8M3/MIN x 2SET (입,출구)
                              = 105.6M3/MIN
                              ≒ 110 M3/MIN

        3) BAKING OVEN
           ㅇ. HOOD 규격 : W600 x L3,600 x 1SET
           ㅇ. VENT         : 300 x 300 x 1SET
           ㅇ. HOOD 풍량
               Q1 = 0.6 x 3.6 x 0.7 x 60
                    = 90.7 M3/MIN
           ㅇ. VENT 풍량
               Q2 = 0.3 x 0.3 x 7 x 60
                    = 37.8 M3/MIN
           ∴ Q = Q1 + Q2
                  = (90.7 + 37.8)M3/MIN
                  = 128.5 M3/MIN
                  ≒ 130M3/MIN

    (1) 전처리시설 FILTER

       1) 설계사양
          ㅇ. 방지시설명 : 여과에 의한 시설
          ㅇ. 형 식 : SPRAY BOOTH FILTER
          ㅇ. 풍 량 : 700M3/MIN

       2) 방지시설 설계
          ㅇ. UNIT FILTER 규격 : W600 x L600 x 50t
          ㅇ. 용 량 : 30M3/MIN (MAX:56M3/MIN)
          ㅇ. FILTER 수량 (N)
                     700
              N = -----
                      30
                 = 23EA = 24EA (4 x 6 배열)

    (2) 흡착에 의한 시설

        1) 설계사양
           ㅇ. 집진방식 : 흡착에 의한 시설
           ㅇ. 형 식 : 활성탄 흡착탑
           ㅇ. 풍 량 : 700CMM ( 234CMM x 3단 처리 )
           ㅇ. 공탑속도 : 0.5M/SEC
           ㅇ. 접촉시간 : 1.0 SEC 이상
           ㅇ. DUCT 유속 : 16 M/SEC

        2) BODY SIZE
                   +------------
                   |     4 x Q
           D =   | -----------
                -+   π x V x 60

                   +------------
                  |    4 x 234
             =   | ------------
               -+   π x 0.5 x 60

             =   3.15 M ( W2,400 x L3,300 x H4,500 )

        3) DUCT SIZE
                    +------------
                   |     4 x 700
           D =   | ------------
                -+   π x 16 x 60

              =   970 MM

        4) 흡착탑 충진용역
           V = Q x 접촉시간
              = 234CMM x 1SEC x 1/60
              = 3.9 M3 x 3단
              = 11.7 M3

        5) 흡착탑 충진고
                  V        3.9
           H = ---- = ------
                  A       7.92

              = 0.492 M

        6) 흡착제량
           M = 11.7 x 1,000L/M3
               = 11,700L
  
      7) 각 부위의 재질
           - BODY : SS - 41 , 4.5t
           - DUCT : SS - 41. 3.2t
           - FAN : SS - 41
           - FILTER : GLASS WOOL
           - FILTER CASE : SUS - 304

        8) FAN 사양
           - 형 식 : TURBO - FAN
           - 풍 량 : 700 CMM
           - 풍 압 : 250 mmAq
                                    Q x △P
           - 동 력 (HP) = ------------- x 1.2
                                 4,500 x 0.65

                                  700 x 250
                             =  ------------  x 1.2 (여유율)
                                 4,500 x 0.65

                             = 71.8 HP

                             ≒ 75 HP